Showing posts with label Venco. Show all posts
Showing posts with label Venco. Show all posts

Sunday, April 17, 2011

Venco Reassembled

Yesterday I got the Venco totally reassembled and tried to pug some stoneware clay through it. The first thing I encountered was that my little taping of the screens was way too aggressive and I had to remove them and take all the tape off and then just retape the top 2.5 inches. What was happening is that clay was totally filling the slot which allows a vacuum to reach the clay. It works much better now.

But, and I accept suggestions here, it will not pull a vacuum. The vacuum pump, which is one of the old Clisbys, is working fine. If I put my finger over the hole it goes straight to 28+ inches of Hg. But with the NEW gasket in place, and just about every old and new gasket I could find or make from the stuff I have around, except the old one which I stupidly threw away, it will not go above 5 inches Hg.

Since the middle gaskets were of electrical tape, and since clay got real dry around the gaskets if the mill was not used for some time, I made new ones out of Buna-N rubber, the same rubber that separates the top and bottom pieces on my Shimpo stainless steel mill. I also made the vacuum chamber gasket out of this Buna-N rubber but it really leaks. Badly.

I have a really nice lap wheel and so took one of the metallic diamond pads and attached it to a flat piece of metal, and sanded the top of the vacuum chamber until it was flat, which took some time. Did not help a lot.

The top piece of plexiglas is the piece that came with the pugmill and it is not totally flat and many years old -- close to 25 probably. I tried some other pieces of thin plexi and they did not work either.

So. What to do? The first thing is that I will block off the vacuum chamber leading into the pugmill and make sure it's the gasket at the top of the chamber that is the problem. I think it is but it could be the Buna-N rubber which runs down the seam of the top and bottom pieces of the chamber, or the Buna-N pieces that protect the plates where the screens are extracted. I don't think it's this because the Shimpo works fine with the Buna-N.

I do not tend to have great mechanical ability. A problem like this one stumps me for some time. The mill has lots of clay in it so it's not open at the end, as a Venco can tend to be. Interesting problem.

Suggestions appreciated.